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New directions for inline inspection of automobile laser welds using non-destructive testing

Miguel A. Machado, Luís S. Rosado, Nuno Mendes, R.M. Miranda, Telmo G. Santos

2021The International Journal of Advanced Manufacturing Technology28 citationsDOIOpen Access PDF

Abstract

Abstract An innovative pilot installation and eddy current testing (ECT) inspection system for laser-brazed joints is presented. The proposed system detects both surface and sub-surface welding defects operating autonomously and integrated with a robotized arm. Customized eddy current probes were designed and experimentally validated detecting pore defects with 0.13 mm diameter and sub-surface defects buried 1 mm deep. The integration of the system and the manufacturing process towards an Industry 4.0 quality control paradigm is also discussed.

Topics & Concepts

WeldingEddy currentNondestructive testingEddy-current testingMechanical engineeringEngineeringProcess (computing)LaserAutomated optical inspectionSurface (topology)Materials scienceEngineering drawingStructural engineeringComputer scienceOpticsElectrical engineeringGeometryRadiologyOperating systemMedicineMathematicsPhysicsNon-Destructive Testing TechniquesWelding Techniques and Residual StressesAdvanced Surface Polishing Techniques
New directions for inline inspection of automobile laser welds using non-destructive testing | Litcius