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Achieving strength-ductility synergistic improvement in Mg alloy via non-uniform precipitate-induced nanoscale-microzone heterostructure

Zehua Li, Jinghuai Zhang, Bin Sun, Shujuan Liu, Xin Qiu, Liyuan Liu, Gejie Zhi, Yuying He, Qiang Yang, Hao Gu, Ruizhi Wu

2025Materials Research Letters26 citationsDOIOpen Access PDF

Abstract

Nano-precipitate-strengthening often sacrifices ductility in Mg alloys. Herein, we report a novel nanoscale-microzone heterostructure that can yield strength-ductility synergistic improvement. The nanoscale-microzone heterostructure unit is composed of the soft zone with slender sheet-like precipitates along dislocation lines and the hard zone with β’ precipitate arrays on dislocation loops/arrays. The Mg-9.9Gd-0.25Ag-0.19Zr alloy with nanoscale-microzone heterostructure achieves ultra-high strength (YS: 441 MPa, UTS: 475 MPa) and improved uniform elongation (UEl: 6.0%, 7.5 times that before aging treatment). This mechanism based on nanoscale-microzone heterostructure is expected to provide a feasible avenue to develop precipitation-strengthened Mg-RE alloys with ultra-high strength and acceptable elongation.

Topics & Concepts

Materials scienceNanoscopic scaleAlloyDuctility (Earth science)HeterojunctionMetallurgyComposite materialNanotechnologyOptoelectronicsCreepMagnesium Alloys: Properties and ApplicationsAluminum Alloys Composites PropertiesMXene and MAX Phase Materials