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An Up-Scalable Solid-State Approach to Synthesize Iridium Nanoparticles on ATO for Water Splitting

Ebrahim Sadeghi, Per Morgen, Darko Makovec, Sašo Gyergyek, Raghunandan Sharma, Shuang Ma Andersen

2025ACS Applied Materials & Interfaces13 citationsDOI

Abstract

Proton exchange membrane water electrolysis (PEMWE) technology commercialization strongly relies on developing efficient and cost-effective anode catalysts. One key challenge is the high cost associated with IrO 2, which can be mitigated by reducing iridium (Ir) loading. A promising approach to achieving this is using a conductive support material to anchor Ir/IrO 2 . In this study, we explored depositing metallic Ir on antimony-doped tin oxide (ATO) using a solid-state method. This approach is straightforward and time-efficient. Among four samples with 50 wt % Ir loading, one prepared with NaOH in 100% ethanol (Ir/ATO-NE) exhibited the highest specific oxygen evolution reaction (OER) performance. The Ir/ATO-NE catalyst achieved 340 A g Ir –1 at 1.6 V (versus RHE), surpassing a commercial IrO 2 catalyst, which showed 282 A g Ir –1 . Additionally, Ir/ATO-NE demonstrated the lowest Tafel slope, indicating enhanced oxygen evolution kinetics and long-term durability comparable to commercial catalysts. Electron microscopy revealed uniform Ir nanoparticle (NP) sizes and a complete layer of Ir NPs on the support, in contrast to other samples. This study introduces a synthesis protocol for Ir catalysts that is efficient, simple, and effective for oxygen evolution in acidic media.

Topics & Concepts

Materials scienceIridiumWater splittingNanoparticleSolid-stateNanotechnologyScalabilityState (computer science)Chemical engineeringCatalysisEngineering physicsComputer sciencePhotocatalysisOrganic chemistryEngineeringDatabaseAlgorithmChemistryAmmonia Synthesis and Nitrogen ReductionElectrocatalysts for Energy ConversionAdvanced Photocatalysis Techniques