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Features of Composite Layers Created Using an Aqueous Suspension of a Fluoropolymer

Dmitry V. Mashtalyar, Konstantine V. Nadaraia, Evgeny A. Belov, I.M. Imshinetskiy, S. L. Sinebrukhov, С. В. Гнеденков

2022Polymers26 citationsDOIOpen Access PDF

Abstract

This paper presents a method for the formation of composite-polymer-containing coatings on MA8 Mg alloy by plasma electrolytic oxidation (PEO), followed by the deposition of a fluoropolymer from an aqueous suspension of superdispersed polytetrafluoroethylene. The Scanning Electron Microscope(SEM), Energy Dispersive Spectroscopy(EDS), and X-ray Diffraction(XRD) analyses established morphological features as well as elemental and phase composition of composite coatings. The fact that the pores are filled with a fluoropolymer has been experimentally confirmed. An assessment of the corrosion properties of formed composite coatings revealed a decrease in the corrosion current density by more than four orders of magnitude in comparison with the base PEO layer. The highest resistance to the damaging effects of a corrosive environment, according to the results of long-term exposure tests, was demonstrated by coatings after three treatments with polytetrafluoroethylene. The obtained polymer-containing coatings have antifriction properties, reducing the wear of the coatings by more than 27-fold in comparison with the base PEO layer. It was revealed that composite coatings have superhydrophobic properties: the value of the contact angle reaches 154°, and the hysteresis of the contact angle is less than 10°.

Topics & Concepts

FluoropolymerMaterials scienceComposite numberComposite materialContact angleScanning electron microscopePolytetrafluoroethyleneCorrosionLayer (electronics)PolymerMagnesium Alloys: Properties and ApplicationsTribology and Wear AnalysisMetal and Thin Film Mechanics