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Meter-scale van der Waals films manufactured via one-step roll printing

Kyuho Lee, Naoki Higashitarumizu, Shu Wang, Chung Hee Kim, Chun Yuen Ho, Jin Woo Oh, Guangtao Zan, Morten Madsen, Tae‐Woo Lee, D. C. Chrzan, Cheolmin Park, Ali Javey

2024Science Advances11 citationsDOIOpen Access PDF

Abstract

A weak van der Waals (vdW) force in layered materials enables their isolation into thin flakes through mechanical exfoliation while sustaining their intrinsic electronic and optical properties. Here, we introduce a universal roll-printing method capable of producing vdW multilayer films on wafer-to-meter scale. This process uses sequential exfoliation and transfer of layered materials from the powder sources to target substrates through a repeated rolling of a cylindrical metal drum. We achieve uniformly coated films with a library of vdW powders on various mechanically rigid and flexible substrates. The printed films are configured into different devices including light-emitting diodes and photodetectors. The presented technique offers substantial benefits in terms of cost efficiency and a low thermal budget while offering high material quality.

Topics & Concepts

van der Waals forceWaferExfoliation jointMaterials scienceTransfer printingOptoelectronicsNanotechnologyComposite materialInkwellThin filmChemistryOrganic chemistryGrapheneMoleculeMXene and MAX Phase MaterialsGraphene research and applicationsAdvanced Sensor and Energy Harvesting Materials
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