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Optimal cost design of flow lines with reconfigurable machines for batch production

Olga Battaïa, Alexandre Dolgui, Nikolaï Guschinsky

2020International Journal of Production Research49 citationsDOIOpen Access PDF

Abstract

Modular reconfigurable machines offer the possibility to efficiently produce a family of different parts. This paper formalises a cost optimisation problem for flow lines equipped with reconfigurable machines which carry turrets, machining modules and single spindles. The proposed models take into account constraints related to: (i) design of machining modules, turrets, and machines, (ii) part locations, and (iii) precedence relations among operations. The goal is to minimise equipment cost while reaching a given output and satisfying all the constraints. A mixed integer programming model is developed for the considered optimisation problem. The approach is validated through an industrial case study and extensive numerical experiments.

Topics & Concepts

Modular designMachiningComputer scienceTurretInteger programmingFlow (mathematics)Production (economics)Mathematical optimizationProduction lineIndustrial engineeringAlgorithmEngineeringMathematicsMechanical engineeringProgramming languageMacroeconomicsGeometryEconomicsFlexible and Reconfigurable Manufacturing SystemsManufacturing Process and OptimizationAssembly Line Balancing Optimization