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Predicting mechanical properties of material extrusion additive manufacturing-fabricated structures with limited information

Amy M. Peterson, David O. Kazmer

2022Scientific Reports14 citationsDOIOpen Access PDF

Abstract

Mechanical properties of additively manufactured structures fabricated using material extrusion additive manufacturing are predicted through combining thermal modeling with entanglement theory and molecular dynamics approaches. A one-dimensional model of heat transfer in a single road width wall is created and validated against both thermography and mechanical testing results. Various model modifications are investigated to determine which heat transfer considerations are important to predicting properties. This approach was able to predict tear energies on reasonable scales with minimal information about the polymer. Such an approach is likely to be applicable to a wide range of amorphous and low crystallinity thermoplastics.

Topics & Concepts

ExtrusionCrystallinityMaterials scienceAmorphous solidThermalHeat transferPolymerMaterial propertiesRange (aeronautics)Composite materialBiological systemComputer scienceMechanical engineeringMechanicsThermodynamicsPhysicsChemistryBiologyOrganic chemistryEngineeringAdditive Manufacturing and 3D Printing TechnologiesInjection Molding Process and PropertiesInnovations in Concrete and Construction Materials
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