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BCC-superalloys: Perspectives and challenges

Alexander J. Knowles, Christopher H. Zenk

2025Scripta Materialia14 citationsDOIOpen Access PDF

Abstract

Body-centred-cubic BCC-superalloys are a nascent materials class following a microstructure template of a disordered BCC matrix (e.g. refractory metal, Fe, Ti) reinforced by coherent precipitates that adopt a BCC-derived ordered superlattice structure, to enable enhanced high temperature performance. This is by analogy to the highly successful Ni superalloys whose properties are underpinned by their microstructure template of γ / γ ′ FCC-Ni solid solution and ordered Ni 3 Al. BCC-superalloys represent a powerful Beyond Nickel Based Superalloy design approach for high temperature applications from aerospace engines and rockets to fusion energy. Various BCC-superalloy base systems offer increased melting points, oxidation/corrosion/irradiation resistance, reduced density and/or cost advantages. However, challenges exist in phase stability, low temperature ductility, oxidation/corrosion resistance and the availability of predictive tools. This BCC-superalloys Viewpoint Set addresses key challenges, theories and opportunities across the following overarching topics: Modelling, Phase transformations, Lattice misfit, Mechanical behaviour, Deformation mechanisms, Oxidation/corrosion, and Additive manufacturing.

Topics & Concepts

SuperalloyMaterials scienceMetallurgyMicrostructureHigh Temperature Alloys and CreepMetallurgical Processes and ThermodynamicsIntermetallics and Advanced Alloy Properties
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