Coil-to-Coil Efficiency Optimization of Double-Sided <i>LCC</i> Topology for Electric Vehicle Inductive Chargers
Van Thuan Nguyen, Van-Binh Vu, Ghanshyamsinh Gohil, Babak Fahimi
Abstract
This article presents an efficiency optimization of double-sided <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">LCC</i> compensation network for inductive power transfer systems. Compensation factors of the primary and secondary <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">LCC</i> circuit are defined and optimized analytically. The investigation shows that the secondary compensation factor <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$k_{rx}$</tex-math></inline-formula> highly influences the copper loss of the wireless coupler, whereas the primary compensation factor <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$k_{tx}$</tex-math></inline-formula> should not be large in order to reduce the switching loss and conduction loss of the input inverter. With a proper selection of these compensation factors, it is possible to achieve a high and sustained efficiency over a wide range of load and misalignment. In order to demonstrate the feasibility and validity of the proposed method, a scaled-down prototype has been implemented with the operating frequency of 85 kHz, transfer gap of 170 mm, and misalignment of up to 100 mm. Experimental results show a good agreement with the theoretical analysis. The peak efficiency of the proposed system is 91.6% under the perfect alignment at the coupling coefficient of 0.172. The efficiency still remains at 86.37% even under 100-mm misalignment with the coupling coefficient of 0.123.