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Efficient continuous SF6/N2 separation using low-cost and robust metal-organic frameworks composites

Jinjian Li, Yuting Chen, Tian Ke, Yuanyuan Jin, Rongrong Fan, Guihong Xu, Yang Liu, Zhiguo Zhang, Zongbi Bao, Qilong Ren, Qiwei Yang

2025Nature Communications47 citationsDOIOpen Access PDF

Abstract

Physisorption presents a promising alternative to cryogenic distillation for capturing the most potent greenhouse gas, SF6, but existing adsorbents face challenges in meeting diverse chemical and engineering concerns. Herein, with insights into in-pore chemistry and industrial process design, we report a systematic investigation that constructed two low-cost composites pellets (Al(fum)@2%HPC and Al(fum)@5%Kaolin) coupled with an innovative two-stage Vacuum Temperature Swing Adsorption (VTSA) process for the ultra-efficient recovery of low-concentration SF6 from N2. Record-high selectivities (> 2×104) and SF6 dynamic capacities (~ 2.7 mmol/g) were achieved, while exceptional SF6 productivities (~ 58.7 L/kg), yields (~ 96.8%), and recyclability (~ 1000 cycles) were demonstrated in fixed-bed adsorption-desorption experiments under mild regeneration conditions. 2D solid-state NMR/in-situ FTIR, DFT-D binding/diffusion simulation analyses revealed the multi-site binding mode and the ultra-fast diffusion of SF6 within the channels. The proposed VTSA processes successfully met the dual stringent requirements of both environmental protection and electricity equipment operation: the SF6 recovery of 99.91% accompanied with a SF6 purity/working capacity of 99.91%/2.1 mmol/g, which significantly outperformed the industrial employed adsorbent zeolite 13X and showed only 18.7% the energy consumption of the cryogenic distillation. SF6/N2 separation is crucial for sustainable development. Here, the authors prepared low-cost and robust MOF composite pellets and established a vacuum temperature swing adsorption process with both high recovery and high purity of SF6.

Topics & Concepts

AdsorptionPhysisorptionPressure swing adsorptionMaterials scienceDistillationDesorptionChemical engineeringZeolitePelletsProcess engineeringFourier transform infrared spectroscopyDiffusionComposite materialChemistryOrganic chemistryCatalysisThermodynamicsPhysicsEngineeringMetal-Organic Frameworks: Synthesis and ApplicationsMembrane Separation and Gas TransportInorganic Fluorides and Related Compounds
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