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On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology

Khalid Bani‐Melhem, Mohammad Alnaief, Zakaria Al‐Qodah, Mohammad Al-Shannag, Haitham Elnakar, Nawzat AlJbour, Muhammad H. Alu’datt, Mohammad Alrosan, Ezelden Ezelden

2025Applied Water Science16 citationsDOIOpen Access PDF

Abstract

Abstract This study explores the electrocoagulation (EC) treatment of high-loaded gray water (HLGW), with the goal of optimizing operating parameters such as current densities ( C d ) and EC time. Moreover, the research examines the kinetics involved in the removal of COD, color, and turbidity from HLGW. Various HLGW samples were treated at different current densities over a 90-min EC period. Kinetic analysis shows that COD removal follows a second-order model, while turbidity and color removal adhere to a pseudo-first-order model, with parameters dependent on C d . The findings indicate that pollutant removal improves with longer EC treatment times and higher C d values. At lower C d levels, removal efficiencies for COD and color are relatively low, even with a 90-min EC treatment. However, at a higher C d (20 mA/cm 2 ), there is a substantial increase in removal efficiency, with 85% removal for both COD and color within the same duration. Turbidity is completely removed when the C d is set to 10 mA/cm 2 after 45 min of EC treatment. These results highlight that achieving high pollutant removal from HLGW requires high energy consumption. As a result, combining EC with other processes, either as a pre-treatment or post-treatment step, may address the challenges faced by standalone EC systems. Using response surface methodology (RSM), optimal operating conditions were determined, achieving pollutant removals of 76.4% for COD, 80.5% for color, and 98.5% for turbidity, with a minimum energy consumption of 5.07 kWh/m 3 at an EC time of 44 min and a C d of 15.5 mA/cm 2 .

Topics & Concepts

Response surface methodologyElectrocoagulationIndustrial and production engineeringGray (unit)Materials scienceKinetic energyProcess engineeringEnvironmental scienceEnvironmental engineeringEngineeringChemistryChromatographyMechanical engineeringPhysicsMedicineRadiologyQuantum mechanicsAdvanced oxidation water treatment
On the performance of electrocoagulation treatment of high-loaded gray water: kinetic modeling and parameters optimization via response surface methodology | Litcius