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Fault severity detection of a worm gearbox based on several feature extraction methods through a developed condition monitoring system

Berkan Hızarcı, Rafet Can Ümütlü, Zeki Kıral, Hasan Öztürk

2021SN Applied Sciences17 citationsDOIOpen Access PDF

Abstract

Abstract This study presents the severity detection of pitting faults on worm gearbox through the assessment of fault features extracted from the gearbox vibration data. Fault severity assessment on worm gearbox is conducted by the developed condition monitoring instrument with observing not only traditional but also multidisciplinary features. It is well known that the sliding motion between the worm gear and wheel gear causes difficulties about fault detection on worm gearboxes. Therefore, continuous monitoring and observation of different types of fault features are very important, especially for worm gearboxes. Therefore, in this study, time-domain statistics, the features of evaluated vibration analysis method and Poincaré plot are examined for fault severity detection on worm gearbox. The most reliable features for fault detection on worm gearbox are determined via the parallel coordinate plot. The abnormality detection during worm gearbox operation with the developed system is performed successfully by means of a decision tree.

Topics & Concepts

Fault detection and isolationFault (geology)Worm driveFault tree analysisFeature extractionVibrationComputer scienceEngineeringArtificial intelligencePattern recognition (psychology)Real-time computingReliability engineeringActuatorAcousticsGeologySeismologyPhysicsBacklashMachine Fault Diagnosis TechniquesGear and Bearing Dynamics AnalysisEngineering Diagnostics and Reliability
Fault severity detection of a worm gearbox based on several feature extraction methods through a developed condition monitoring system | Litcius