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Reconfigurable Manipulation of Sound with a Multimaterial 3D Printed Origami Metasurface

Dinh Hai Le, Felix Kronowetter, Yan Kei Chiang, Marcus Maeder, Steffen Marburg, David A. Powell

2025Advanced Materials Technologies10 citationsDOIOpen Access PDF

Abstract

Abstract The challenge in reconfigurable manipulation of sound waves using metasurfaces lies in achieving precise control over acoustic behavior while developing efficient and practical tuning methods for structural configurations. However, most studies on reconfigurable acoustic metasurfaces rely on cumbersome and time‐consuming control systems. These approaches often struggle with fabrication techniques, as conventional methods face limitations such as restricted material choices, challenges in achieving complex geometries, and difficulties in incorporating flexible components. This paper proposes a novel approach for developing a reconfigurable metasurface inspired by the Kresling origami, designed for programmable manipulation of acoustic waves at an operating frequency of 2000 Hz. The origami unit cell is fabricated using multimaterial three‐dimensional (3D) printing technology, allowing for the simultaneous printing of two materials with different mechanical properties, thus creating a bistable origami‐based structure. Through optimization, two equilibrium states achieve a reflection phase difference of π through the application of small axial force, F , or torque, T . Various configurations of the metasurface, generated from different combinations of these two equilibria, enable distinct reflective behaviors with switchable and programmable functionalities. The principle of this work simplifies the shaping of acoustic waves through a straightforward mechanical mechanism, eliminating the need for complex control systems and time‐consuming adjustments.

Topics & Concepts

3d printedSound (geography)Materials scienceComputer scienceAcousticsEngineeringPhysicsManufacturing engineeringAdvanced Materials and MechanicsAcoustic Wave Phenomena ResearchTactile and Sensory Interactions