Modeling complex polycrystalline alloys using a Generative Adversarial Network enabled computational platform
Brayan Murgas, Joshua Stickel, Luke N. Brewer, Somnath Ghosh
Abstract
Creating statistically equivalent virtual microstructures (SEVM) for polycrystalline materials with complex microstructures that encompass multi-modal morphological and crystallographic distributions is a challenging enterprise. Cold spray-formed (CSF) AA7050 alloy containing coarse-grained prior particles and ultra-fine grains (UFG) and additively manufactured (AM) Ti64 alloys with alpha laths in beta substrates. The paper introduces an approach strategically integrating a Generative Adversarial Network (GAN) for multi-modal microstructures with a synthetic microstructure builder DREAM.3D for packing grains conforming to statistics in electron backscatter diffraction (EBSD) maps for generating SEVMs of CSF and AM alloy microstructures. A robust multiscale model is subsequently developed for self-consistent coupling of crystal plasticity finite element model (CPFEM) for coarse-grained crystals with an upscaled constitutive model for UFGs. Sub-volume elements are simulated for efficient computations and their responses are averaged for overall stress-strain response. The methods developed are important for image-based micromechanical modeling that is necessary for microstructure-property relations. This paper integrates GANs with the DREAM.3D code to generate virtual microstructures for addressing structure-property relations in complex multi-modal cold spray formed microstructures. A robust multiscale model accounts for grains at two scales.