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Structural design and mechanistic evaluation of a novel collector for bastnaesite flotation: Insights from 3D-QSAR analysis

Yuxi Lu, Lei Huang, Xinghua Liu, Xu Liu, Wen Chen

2025Green and Smart Mining Engineering12 citationsDOIOpen Access PDF

Abstract

Rare earth elements are strategically important resources, and the efficient flotation separation of bastnaesite and calcium-containing minerals is a significant technical challenge that must be addressed urgently in mineral processing. Herein, we report a collector with a novel structure, namely N -phenylethyl hydroxamic acid (NP-2), for bastnaesite flotation. We conducted an in-depth study of the structure–activity relationship of hydroxamic acid collectors in the flotation of bastnaesite using a three-dimensional quantitative structure–activity relationship method. Our findings indicate that NP-2 retains the hydroxamic acid group with exceptional selectivity, possesses highly regulated hydrophobicity, enhances the steric hindrance effect of the hydroxamic acid group, and introduces a novel synthetic route with the potential to become an efficient collector of bastnaesite. The flotation test results prove that NP-2 effectively separates bastnaesite from fluorite. Investigation of the adsorption mechanism indicates that NP-2 possesses a strong targeted chelating effect on the bastnaesite surface. Thus, this study presents novel concepts for the optimization of collectors for the flotation of rare earth minerals, and establishes a theoretical framework for the future development of collector design, moving from empirical to precise quantitative optimization.

Topics & Concepts

Quantitative structure–activity relationshipChemistryBiochemical engineeringEngineeringStereochemistryMinerals Flotation and Separation TechniquesMineral Processing and GrindingCalcium Carbonate Crystallization and Inhibition