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Selective laser melting: Evaluation of the effectiveness and reliability of multi-scale multiphysics simulation environments

Thierry Abedi Mukalay, John Trimble, Khumbulani Mpofu, Rumbidzai Muvunzi

2024Heliyon13 citationsDOIOpen Access PDF

Abstract

This study evaluates the effectiveness and reliability of Multi-scale Multiphysics Selective Laser Melting (SLM) Simulation Environments. A literature review and bibliometric analysis were conducted to identify the most widely used SLM Simulation Environments. The effectiveness of simulation environments was assessed through a SWOT analysis enhanced by an Analytic Network Process (ANP). The reliability of simulation environments was analysed through a design of experiment (DoE). The DoE solely assessed the ability of these environments to accurately predict part distortion. The results showed that the most robust SLM process simulation modelling systems are Ansys Additive Print, Comsol, Simufact Additive, Netfabb, and Simulia.

Topics & Concepts

MultiphysicsReliability (semiconductor)Scale (ratio)Selective laser meltingMaterials scienceComputer scienceLaserReliability engineeringMechanical engineeringProcess engineeringEngineeringFinite element methodPhysicsComposite materialThermodynamicsMicrostructureStructural engineeringOpticsQuantum mechanicsPower (physics)Additive Manufacturing Materials and ProcessesAdditive Manufacturing and 3D Printing TechnologiesManufacturing Process and Optimization