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Ultrastrong and ductile steel welds achieved by fine interlocking microstructures with film-like retained austenite

Joonoh Moon, G.T. Bae, Bo‐Young Jeong, Chansun Shin, Minji Kwon, Dong‐Ik Kim, Dong-Jun Choi, Bong Ho Lee, Chang‐Hoon Lee, Hyun-Uk Hong, Dong‐Woo Suh, Dirk Ponge

2024Nature Communications32 citationsDOIOpen Access PDF

Abstract

The degradation of mechanical properties caused by grain coarsening or the formation of brittle phases during welding reduces the longevity of products. Here, we report advances in the weld quality of ultra-high strength steels by utilizing Nb and Cr instead of Ni. Sole addition of Cr, as an alternative to Ni, has limitations in developing fine weld microstructure, while it is revealed that the coupling effects of Nb and Cr additions make a finer interlocking weld microstructures with a higher fraction of retained austenite due to the decrease in austenite to acicular ferrite and bainite transformation temperature and carbon activity. As a result, an alloying design with Nb and Cr creates ultrastrong and ductile steel welds with enhanced tensile properties, impact toughness, and fatigue strength, at 45% lower material costs and lower environmental impact by removing Ni.

Topics & Concepts

Acicular ferriteMaterials scienceAusteniteMicrostructureMetallurgyBainiteWeldingBrittlenessFerrite (magnet)Ultimate tensile strengthToughnessComposite materialMicrostructure and Mechanical Properties of SteelsWelding Techniques and Residual StressesHydrogen embrittlement and corrosion behaviors in metals
Ultrastrong and ductile steel welds achieved by fine interlocking microstructures with film-like retained austenite | Litcius