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A Flexible and Stretchable MXene/Waterborne Polyurethane Composite-Coated Fiber Strain Sensor for Wearable Motion and Healthcare Monitoring

Junming Cao, Yuan‐Qing Jiang, Xiaoming Li, Xueguang Yuan, Jinnan Zhang, Qi He, Fei Ye, Luo Geng, Shaohua Guo, Yangan Zhang, Qi Wang

2024Sensors20 citationsDOIOpen Access PDF

Abstract

Fiber-based flexible sensors have promising application potential in human motion and healthcare monitoring, owing to their merits of being lightweight, flexible, and easy to process. Now, high-performance elastic fiber-based strain sensors with high sensitivity, a large working range, and excellent durability are in great demand. Herein, we have easily and quickly prepared a highly sensitive and durable fiber-based strain sensor by dip coating a highly stretchable polyurethane (PU) elastic fiber in an MXene/waterborne polyurethane (WPU) dispersion solution. Benefiting from the electrostatic repulsion force between the negatively charged WPU and MXene sheets in the mixed solution, very homogeneous and stable MXene/WPU dispersion was successfully obtained, and the interconnected conducting networks were correspondingly formed in a coated MXene/WPU shell layer, which makes the as-prepared strain sensor exhibit a gauge factor of over 960, a large sensing range of over 90%, and a detection limit as low as 0.5% strain. As elastic fiber and mixed solution have the same polymer constitute, and tight bonding of the MXene/WPU conductive composite on PU fibers was achieved, enabling the as-prepared strain sensor to endure over 2500 stretching-releasing cycles and thus show good durability. Full-scale human motion detection was also performed by the strain sensor, and a body posture monitoring, analysis, and correction prototype system were developed via embedding the fiber-based strain sensors into sweaters, strongly indicating great application prospects in exercise, sports, and healthcare.

Topics & Concepts

Materials scienceGauge factorComposite numberComposite materialPolyurethaneFiberStructural health monitoringCoatingDurabilityStrain gaugeDispersion (optics)GrapheneNanotechnologyFabricationAlternative medicinePathologyMedicinePhysicsOpticsAdvanced Sensor and Energy Harvesting MaterialsConducting polymers and applicationsPolydiacetylene-based materials and applications
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