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Experimental investigation of the oxidation behaviour of stainless steel exposed to different air- and oxy-fuel natural gas or hydrogen combustion atmospheres and temperatures during reheating on a semi-industrial scale

Claudia Radünz, Stefan Schwarz, María Agustina Ravotti, Christian Kislinger, Benjamin Plank, Martin Demuth, Christoph Hochenauer

2025International Journal of Hydrogen Energy9 citationsDOIOpen Access PDF

Abstract

In the future, steel has to be manufactured with significantly lower CO 2 emissions. Consequently, heating methods other than natural gas-fired furnaces with air as an oxidiser need to be employed. This study investigates the impact of air- and oxy-fuel combustion with natural gas and hydrogen on the scaling behaviour of EN 1.4307 (AISI 304L) stainless steel. The residual oxygen, , and the sample core temperature, 1200 °C and 1300 °C, were varied. A discontinuous gravimetric measurement method was applied, utilising ten samples of 20 × 20 × 65 mm dimensions for each set. For atmosphere generation in a semi-industrial furnace, a multi-fuel and -oxidiser burner was used. The specific mass gain was most heavily dependent on the temperature, followed by the oxidiser and fuel. In the oxy-fuel combustion mode, the presence of residual oxygen in the atmosphere and the fuel had a negligible influence. At 1200 °C, switching from natural gas/air combustion to hydrogen/air combustion resulted in a 15 % increase in the specific mass gain and, when switching from natural gas/air to oxy-fuel with natural gas or hydrogen, in a 40 % increase. • Investigation of the oxidation behaviour of EN 1.4307 (AISI 304L). • Scale formation study in a semi-industrial furnace using various fuels and oxidisers. • Impact of temperature, air-/oxy-fuel with natural gas/hydrogen and residual oxygen. • Discontinuous gravimetric method with ten samples (each 20x20x65 mm). • Determination of the scale formation kinetics using an Arrhenius-based approach.

Topics & Concepts

CombustionNatural gasOxy-fuelHydrogenMaterials scienceIndustrial gasMetallurgyChemical engineeringChemistryThermodynamicsPhysical chemistryEngineeringPhysicsTurbineOrganic chemistryHigh-Temperature Coating BehaviorsThermal and Kinetic AnalysisCombustion and Detonation Processes