Tribological characterisation of polymer composites for hydropower bearings: Experimentally developed versus commercial materials
Julian Somberg, Prabakaran Saravanan, Hari Shankar Vadivel, Kim Berglund, Yijun Shi, Jan Ukonsaari, Nazanin Emami
Abstract
To mitigate the effects of downstream lubricant spillage from hydroelectric power plants, environmentally friendly lubricants are required. For the sustainable operation of oil-free bearings, the development of high performance bearing materials is crucial. In this study, the tribological performance of PPS and UHMWPE-based composites, incorporating various reinforcements, such as graphene oxide, is evaluated and compared with five commercial materials. Experiments were performed under different lubricating conditions; Dry, water, and using a glycerol-based environmentally adaptive lubricant (EAL). The use of water inhibited an adequate transfer film, which increased wear for most materials. EAL lubrication showed a significant reduction in friction (up to 98%) when compared to dry conditions. The experimentally developed PPS composite provided superior tribological properties, especially under water-lubricated conditions.