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Swelling Behavior of Iron Ore Pellets during Reduction in H<sub>2</sub> and N<sub>2</sub>/H<sub>2</sub> Atmospheres at Different Temperatures

Oleksandr Kovtun, Mykyta Levchenko, Erik Oldinski, Martin Gräbner, Olena Volkova

2023steel research international23 citationsDOIOpen Access PDF

Abstract

The need to develop green steelmaking techniques has led to the replacement of reducing agents such as CO with H 2 . H 2 and N 2 /H 2 mixtures can be used for the carbothermal reduction of iron ore. Herein, the reduction swelling index (RSI) of iron ore pellets in a forming gas (N 2 /H 2 ) atmosphere at temperatures of 700–1000 °C is investigated and it is compared with that in pure H 2 . It is showed in the experimental results that the RSI increases with increasing temperature for both the H 2 and N 2 /H 2 atmospheres. The maximum swelling is reached approximately 5 min into the H 2 reduction process, while in the N 2 /H 2 atmosphere, it is reached after 25–45 min of reduction, depending on the temperature. When the reduction temperature exceeds 900 °C, the RSI is greater than 20%. Scanning electron microscopy/energy‐dispersive X‐ray spectroscopy is performed to detect the changes in the microstructure and chemical composition of the samples. The nonreduced areas in the reduced pellets during the N 2 /H 2 reduction process are analyzed using light optical microscopy.

Topics & Concepts

PelletsScanning electron microscopeSwellingMaterials scienceMicrostructureReducing atmosphereAnalytical Chemistry (journal)Direct reduced ironAtmosphere (unit)PelletizingMetallurgyOptical microscopeCarbothermic reactionSteelmakingIron oreMineralogyChemistryComposite materialCarbideEnvironmental chemistryThermodynamicsPhysicsIron and Steelmaking ProcessesMetallurgical Processes and ThermodynamicsMineral Processing and Grinding