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Direct, Nonoxidative Methane Coupling to Produce Ethylene Using 1M-3Mo/CeO<sub>2</sub> Catalysts under Microwave Irradiation: Insights into the Effect of Metal Loading and Promoters

Belachew Desta, Alazar Araia, Changle Jiang, Brandon Robinson, Kshitij Tewari, Yuxin Wang, Oishi Sanyal, Jianli Hu

2025Industrial & Engineering Chemistry Research12 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Methane (CH 4 ), the main component of natural gas, can be directly converted to value-added chemicals, such as ethylene and aromatics, using non-oxidative methane coupling on a molybdenum-ceria-based catalyst. The main challenge to be addressed in non-oxidative methane coupling is the thermodynamic limitations of the reaction to break a very stable C–H bond (434 kJ/mol), low ethylene selectivity, and poor catalyst stability. Herein, we report, for the first time, a comprehensive reaction study of 1M (M = Cs, K, Ni, Cu)-Mo/CeO 2 catalysts under microwave irradiation. Microwave irradiation selectively heats the active sites on the catalyst surface, accelerating interfacial chemical reactions and leading to the activation of C–H bonds. The 1Cs-3Mo/CeO 2 catalyst formulation enhanced the catalytic performance of the methane coupling reaction by achieving a 23% CH 4 conversion and 94% selectivity to C 2 s. The C 2 yield is much higher than those reported in the literature, even at higher temperatures of 700–1000 o C. The microwave reactor performance was correlated to in situ Raman characterization, temperature-programmed reduction, CO-chemisorption, and XPS, which characterized each catalyst system. Results suggested that the Mo surface functions as an active site for methane activation, while the metal promoters play a crucial role in C–C coupling and improving the electronic properties of Mo.

Topics & Concepts

CatalysisEthyleneMicrowave irradiationMethaneMetalMicrowaveIrradiationCoupling (piping)Materials scienceChemistryInorganic chemistryOrganic chemistryPhysicsNuclear physicsMetallurgyQuantum mechanicsCatalytic Processes in Materials ScienceAmmonia Synthesis and Nitrogen ReductionCatalysts for Methane Reforming