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Limited Surface Oxide Growth as a Prerequisite for Stabilizing Low-Loading Iridium Electrodes for PEM Water Electrolysis

Ahyoun Lim, Kahyun Ham, Thomas Quast, Suji Lee, Marc F. Tesch, Steffen Czioska, Daniela Ramermann, Walid Hetaba, Wolfgang Schuhmann, Jan‐Dierk Grunwaldt, Sung Ki Cho, Hee‐Young Park, Hee‐Young Park, Jong Hyun Jang, ‪Sang Hyun Ahn, Ioannis Spanos, Hyun S. Park, Hyun S. Park

2025ACS Catalysis13 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide As the demand for hydrogen production increases, the economic viability and stability of Ir-based catalysts are crucial in proton exchange membrane water electrolysis (PEMWE). In this study, stable low-loading Ir electrodes (0.2 mg Ir cm –2 ) with nanometer-thick electrodeposited layers are prepared on Pt-deposited Ti felts. State-of-the-art techniques, such as operando quick extended X-ray absorption fine structure spectroscopy (QEXAFS) and identical-location transmission electron microscopy (IL-TEM) employing an ultramicroelectrode (UME), were used to demonstrate the structural transformation of surface Ir during oxygen evolution reaction (OER) and the pivotal role of catalyst film thickness control on the self-terminated growth of crystalline IrO 2, which enhances catalyst stability. A lack of a stabilizing IrO 2 sublayer in thin electrodeposited Ir layers (<10 nm) leads to a fully amorphous catalyst structure, directly impacting its durability. The obtained Ir/IrO 2 /IrO x electrodes achieve catalytic activities of 1.8–12 A mg –1 at 1.6 V Cell while maintaining a degradation rate of 8.7 μV h –1 @ 2 A cm –2 during accelerated stress tests (>1000 h) and 1.6 times greater stability (corresponding to a lifespan of 55,000 h) and 3.6 times higher mass activity compared to commercial Ir oxide electrodes.

Topics & Concepts

IridiumElectrolysisElectrodeElectrolysis of waterProton exchange membrane fuel cellChemical engineeringMaterials scienceOxideCatalysisElectrocatalystChemistryElectrochemistryInorganic chemistryElectrolyteMetallurgyOrganic chemistryEngineeringPhysical chemistryElectrocatalysts for Energy ConversionFuel Cells and Related MaterialsAmmonia Synthesis and Nitrogen Reduction