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Techno-economic assessment of pressure swing adsorption tail gas decarbonisation for blue hydrogen production

Ayub Golmakani, Navid Khallaghi, Amirpiran Amiri, Vasilije Manović, Seyed Ali Nabavi

2025Gas Science and Engineering5 citationsDOIOpen Access PDF

Abstract

Steam methane reforming (SMR) is a leading technology for hydrogen production. However, this technology is still carbon-intensive since, in current SMR units, the PSA tail gas containing H2, CO, and CH4 is burned at the reformer with air and exits the stack at a CO 2 purity of less than 5%, which is not feasible to capture. In this paper, we aim to either harness the energy content of this gas to generate power in a solid oxide fuel cell (SOFC) or burn it via chemical looping combustion (CLC) or oxy-combustion process to produce off-gas with high CO 2 purity ready to storage. Therefore, an industrial-scale PSA with 72,000 Nm 3 /h feed capacity was modelled to obtain the tail gas flow rate and composition. Then, CLC, SOFC, and oxy-combustion were modelled to use tail gas. Finally, a techno-economic analysis was conducted to calculate each technology's levelised cost of hydrogen (LCOH). It was observed that CO 2 purity for CLC meets the criteria for storage (>95%) without further purification. On the other hand, from the economic point of view, all three technologies show a promising performance with an LCOH of 1.9 €/kg.

Topics & Concepts

Pressure swing adsorptionHydrogen productionHydrogenSwingProduction (economics)AdsorptionEnvironmental scienceGas pressureMaterials scienceChemistryEconomicsPetroleum engineeringEngineeringPhysical chemistryMechanical engineeringMacroeconomicsOrganic chemistryCarbon Dioxide Capture TechnologiesCatalysts for Methane ReformingSpacecraft and Cryogenic Technologies
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