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Review of Lightweight, High-Temperature Thermal Insulation Materials for Aerospace

Qi Zhang, Hongyan Huang, Chaoshuai Lei, Yuanyuan Liu, Wenjing Li

2025Materials34 citationsDOIOpen Access PDF

Abstract

Lightweight, high-temperature thermal insulation materials play a critical role in aerospace applications, where extreme temperature conditions necessitate lightweight, high-performance solutions. This paper explores advancements in lightweight, high-temperature insulation materials specifically designed for aerospace environments, focusing on innovative flexible ceramic fiber felts, thermal insulation tiles, nano-insulation materials (aerogels), and multilayer insulations (MLIs). These materials exhibit superior thermal resistance, low density, and durability under dynamic and harsh conditions. Key developments include the integration of nanostructures to enhance thermal conductivity control and improve mechanical stability. This paper also highlights applications in spacecraft thermal protection systems, providing insights into the challenges of future material design strategies. These advancements underscore the growing potential of thermal insulations to improve energy efficiency, safety, and performance in aerospace missions.

Topics & Concepts

AerospaceThermal insulationMaterials scienceAerospace materialsCeramicSpacecraftDurabilityThermal conductivityMechanical engineeringThermal bridgeThermalComposite materialAerospace engineeringEngineeringLayer (electronics)PhysicsMeteorologyAerogels and thermal insulationSpacecraft and Cryogenic TechnologiesSilicone and Siloxane Chemistry
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