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Direct Conversion of Methane to C<sub>2</sub>Hydrocarbons in Solid-State Membrane Reactors at High Temperatures

Vivian Vazquez Thyssen, Vanessa Bezerra Vilela, Daniel Zanetti de Florio, André S. Ferlauto, Fábio C. Fonseca

2021Chemical Reviews65 citationsDOI

Abstract

compounds by oxidative and nonoxidative coupling reactions has been intensively studied in the past four decades; however, because these reactions have intrinsic severe thermodynamic constraints, they have not become viable industrially. Recently, with the increasing availability of inexpensive "green electrons" coming from renewable sources, electrochemical technologies are gaining momentum for reactions that have been challenging for more conventional catalysis. Using solid-state membranes to control the reacting species and separate products in a single step is a crucial advantage. Devices using ionic or mixed ionic-electronic conductors can be explored for methane coupling reactions with great potential to increase selectivity. Although these technologies are still in the early scaling stages, they offer a sustainable path for the utilization of methane and benefit from the advances in both solid oxide fuel cells and electrolyzers. This review identifies promising developments for solid-state methane conversion reactors by assessing multifunctional layers with microstructural control; combining solid electrolytes (proton and oxygen ion conductors) with active and selective electrodes/catalysts; applying more efficient reactor designs; understanding the reaction/degradation mechanisms; defining standards for performance evaluation; and carrying techno-economic analysis.

Topics & Concepts

ChemistryMethaneOxidative coupling of methaneCatalysisIonic bondingOxideFast ion conductorNanotechnologyElectrolyteChemical engineeringIonOrganic chemistryElectrodePhysical chemistryMaterials scienceEngineeringCatalysis and Oxidation ReactionsAdvancements in Solid Oxide Fuel CellsCatalytic Processes in Materials Science