Towards green whiskey production: Anaerobic digestion of distillery by-products and the effects of pretreatment
Xihui Kang, Richen Lin, Benteng Wu, Lianhua Li, Chen Deng, Karthik Rajendran, Yongming Sun, Richard O’Shea, Jerry D. Murphy
Abstract
Using renewable biogas from the anaerobic digestion of distillery by-products as a low-carbon heat source can decarbonize the distillery process and support the distillery industry to transition to a more sustainable production process. This study investigated the anaerobic digestion performance of different types of whiskey by-products and the effects of acid pretreatment on the digestion of solid by-products. Results of biomethane potential assays showed that the methane yield from the unprocessed by-products was 330 mL/g volatile solids (VS) from draff, 495 mL/g VS from thin stillage, and 503 mL/g VS from thick stillage. For the processed by-products the specific methane yield was 370 mL/g VS from cake maize, 382 mL/g VS from wet distillers’ grains with solubles (WDGS), and 545 mL/g VS from syrup. Acid pretreatment (1% H2SO4 at 135 °C for 15 min) did not significantly improve the methane yield from solid by-products (such as draff and WDGS) but reduced the digestion time by 54.5% for cake maize. The microbial community analysis revealed that methane production from the untreated and acid-pretreated solid by-products (draff and WDGS) was mainly through the hydrogenotrophic methanogenesis pathway. The gross thermal energy in the form of methane produced from 100 tonnes of mixed unprocessed by-products (draff, thin stillage, and thick stillage) was calculated as 24.4 MWthh equivalent to 60.6% of the thermal energy consumed in whiskey production, which effected the same percentage of CO2 emissions reduction.