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Experimental study on battery thermal management using low temperature solid-solid metal phase change material

Changda Nie, Zhibo Chen, Hongyang Li, Peizhao Lyu, Xinjian Liu, Jiangwei Liu, Zhonghao Rao

2025International Journal of Heat and Mass Transfer8 citationsDOIOpen Access PDF

Abstract

The low thermal conductivity and leakage of solid-liquid phase change materials limit their applications in battery thermal management. To address these challenges, a low temperature solid-solid metal phase change material (SS-MPCM) is used in this study. Battery module with three 32 Ah Lithium-ion batteries and SS-MPCM was established. The effects of SS-MPCM thickness, discharge rate and ambient temperature on the battery module volumetric energy density, maximum temperature and temperature uniform index were experimentally investigated. Results show that the SS-MPCM has a high thermal conductivity of 20.5 – 25.6 W·m −1 ·K −1 and a latent heat of 154.3 J·cm −3 with the phase transition temperature range of 32.4 – 43.1 °C. The battery module with SS-MPCM has a lower maximum temperature and better temperature uniformity compared to the that with natural cooling, especially for thicker SS-MPCM, higher discharge rate and ambient temperature. The maximum temperature and average temperature uniform index of battery module with 4 mm thick SS-MPCM are decreased by 7.13°C and 18.99% respectively at 25 °C and 3 C conditions. In addition, the volumetric energy density of this battery module decreases by 14.75% compared to that without spacing.

Topics & Concepts

Materials sciencePhase changePhase-change materialThermal management of electronic devices and systemsThermalBattery (electricity)Composite materialPhase (matter)MetalMetallurgyTemperature measurementNuclear engineeringBimetalWork (physics)Material propertiesThermal conductivityAdvanced Battery Technologies ResearchAdvanced Battery Materials and TechnologiesAdvancements in Battery Materials
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