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Transforming the Process Industries through Electrification: Challenges and Opportunities

Michael Bâldea, Elizabeth Endler, Elaine Hale, Christos T. Maravelias, Massimiliano Barolo, Iiro Harjunkoski, Mehmet Mercangöz, Sirish L. Shah, Masoud Soroush, Brent R. Young, Qi Zhang

2025Industrial & Engineering Chemistry Research14 citationsDOI

Abstract

High Resolution Image Download MS PowerPoint Slide For the more than 70 years, the process industries have provided essential fuels and materials for global growth. Increased manufacturing production comes with substantial environmental impact. Reducing environmental impact through process electrification, carbon capture, and other emerging technologies would require large changes throughout the process industries. We review opportunities and challenges related to electrification, focusing on technical, operational, and economic considerations. We conclude that electrification could completely eliminate scope 1 CO 2 emissions, increase product quality, and reduce the equipment size and cost. On the other hand, it calls for a significant expansion of power generation capacity, as well as new paradigms for process design and operations.

Topics & Concepts

Process (computing)ElectrificationProcess engineeringComputer scienceProcess managementBusinessManufacturing engineeringEngineeringElectricityOperating systemElectrical engineeringCO2 Reduction Techniques and CatalystsAdvanced Battery Technologies ResearchExtraction and Separation Processes
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