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Review of insertion scenarios in enhancement performance of double-pipe heat exchanger: Case of cut twist tape

Saif Ali Kadhim, Ali M. Ashour, Jenan S. Sherza, Abdallah Bouabidi, Ahmed Kadhim Hussein, Hussein Togun, Farhan Lafta Rashid, Shabbir Ahmad

2025Chemical Engineering and Processing - Process Intensification19 citationsDOIOpen Access PDF

Abstract

Double-Pipe Heat Exchanger (DPHX) is used in a wide range of applications including heating and cooling, chemical and food industries as well as a wide range of fields where heat transfer is necessary. This diversity of uses has made it a subject of wide interest to scholars and developers to enhance its performance. Due to ease of application and efficient, the insertion method is considered one of the important passive methods in enhancing the thermal performance of DPHX. This review is the first of its kind to survey and analyze studies that have enhanced DPHX thermal performance using cut Twist Tape (TT) inserts into the inner pipe. Several impact parameters were considered, most notably Twist Ratio (TR), Depth Ratio (DR), and Width Ratio (WR), as well as several performance parameters, most notably the Nusselt number (Nu), friction factor ( f ), and Thermal Performance Factor (TPF). The review results indicate that the thermal performance of DPHX is enhanced at the inserted of cut TT regardless of the difference of the cut geometries, especially with decrease TR and DR and increase WR, but with negative impact on hydraulic performance, which requires consideration of TPF and a wide range of Reynolds number ( Re ). Finally, most studies have shown that cut TT is superior in thermal performance enhancement over plain TT, and this enhancement can be increased when adding other techniques such as the use of nanofluid as heat transfer fluid. This review also provides recommendations that will document the gaps of the cut TT in order to future address.

Topics & Concepts

TwistHeat exchangerMaterials scienceMechanical engineeringEngineeringMathematicsGeometryHeat Transfer and OptimizationHeat Transfer MechanismsNanofluid Flow and Heat Transfer
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