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Circular olefin copolymers made de novo from ethylene and α-olefins

Xing‐Wang Han, Xun Zhang, You‐Yun Zhou, Aizezi Maimaitiming, Xiu‐Li Sun, Yanshan Gao, Peizhi Li, Boyu Zhu, Eugene Y.‐X. Chen, Xiaokang Kuang, Yong Tang

2024Nature Communications76 citationsDOIOpen Access PDF

Abstract

Ethylene/α-olefin copolymers are produced in huge scale and widely used, but their after-use disposal has caused plastic pollution problems. Their chemical inertness made chemical re/upcycling difficult. Ideally, PE materials should be made de novo to have a circular closed-loop lifecycle. However, synthesis of circular ethylene/α-olefin copolymers, including high-volume, linear low-density PE as well as high-value olefin elastomers and block copolymers, presents a particular challenge due to difficulties in introducing branches while simultaneously installing chemical recyclability and directly using industrial ethylene and α-olefin feedstocks. Here we show that coupling of industrial coordination copolymerization of ethylene and α-olefins with a designed functionalized chain-transfer agent, followed by modular assembly of the resulting AB telechelic polyolefin building blocks by polycondensation, affords a series of ester-linked PE-based copolymers. These new materials not only retain thermomechanical properties of PE-based materials but also exhibit full chemical circularity via simple transesterification and markedly enhanced adhesion to polar surfaces.

Topics & Concepts

CopolymerOlefin fiberPolyolefinMaterials scienceEthylenePolymer chemistryElastomerPolymerOrganic chemistryChemistryCatalysisComposite materialLayer (electronics)biodegradable polymer synthesis and propertiesMicroplastics and Plastic PollutionAdvanced Polymer Synthesis and Characterization