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Bending properties and numerical modelling of cellular panels manufactured from wood fibre/PLA biocomposite by 3D printing

Chiara Zarna, Gary Chinga‐Carrasco, Andreas T. Echtermeyer

2022Composites Part A Applied Science and Manufacturing42 citationsDOIOpen Access PDF

Abstract

The major advantage of cellular structures is the saving of material, energy, cost, and weight. Biocomposites are strong, lightweight materials and offer a high degree of design freedom. The purpose of this study was to characterise and compare the bending properties of various cellular structures for utilisation in panels made of a wood fibre/PLA biocomposite. Material extrusion (MEX) 3D printing is a highly flexible manufacturing method and well-suited for prototyping. Hence, MEX was applied to manufacture five different cell configurations that were mechanically tested. Additionally, numerical simulations were carried out to present a tool for optimising the structures for future requirements. Two material modelling approaches, a hyperelastic and a linear elastic, bimodular model were created and validated based on 3-point-bending tests. It is shown that a linear elastic, bimodular and perfectly plastic material model can adequately capture the elastic/plastic bending behaviour of the corresponding 3D-printed sandwich panels.

Topics & Concepts

BiocompositeMaterials scienceComposite materialBendingHyperelastic materialExtrusion3D printingMaterial propertiesStructural engineeringMechanical engineeringFinite element methodComposite numberEngineeringAdditive Manufacturing and 3D Printing TechnologiesInnovations in Concrete and Construction MaterialsCellular and Composite Structures
Bending properties and numerical modelling of cellular panels manufactured from wood fibre/PLA biocomposite by 3D printing | Litcius