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Superior thermal stability in a high-strength Al–Zn–Mg–Cu–Si alloy via tailored precipitation sequence

Yuan–Ting Mo, Xiaoyi Xu, Zetian Liu, Haixiao Zhang, Cheng Wang, Xu Liu, Shenbao Jin, Hui–Yuan Wang

2025Materials Research Letters10 citationsDOIOpen Access PDF

Abstract

Here, a novel Al–Zn–Mg–Cu–Si alloy is developed, combining a high yield strength of ∼420 MPa with excellent thermal stability. This exceptional performance is achieved through a tailored precipitation sequence enabled by a multi-step aging strategy. The first aging step at 80 °C plays a crucial role in promoting the formation of dense Mg–Zn–(Cu) clusters. Ultimately, the Al alloy exhibits a high density of fine strengthening precipitates, while attaining a substantial density of thermally stable QP2 phases. This strategy overcomes the trade-off between strength and thermal stability, offering a promising approach for high-strength Al alloys.

Topics & Concepts

Materials sciencePrecipitationThermal stabilityAlloySequence (biology)MetallurgyCrystallographyChemical engineeringGeneticsChemistryMeteorologyEngineeringPhysicsBiologyAluminum Alloy Microstructure PropertiesAluminum Alloys Composites PropertiesAdvanced Welding Techniques Analysis
Superior thermal stability in a high-strength Al–Zn–Mg–Cu–Si alloy via tailored precipitation sequence | Litcius