Investigation on microwave carbothermal reduction behavior of low-grade pyrolusite
Guo Chen, Yeqing Ling, Qiannan Li, Hewen Zheng, Qi Jiang, Kangqiang Li, Jin Chen, Jinhui Peng, Lei Gao, Mamdouh Omran, Fei He
Abstract
Applying microwave heating, in substitution for conventional industrial process heating, renders energy-saving and clean efficient for mineral reduction. In this work, the behavior of low-grade pyrolusite during microwave-assisted heating was systematically investigated, and the phase transformation of pyrolusite during the reduction process was characterized by TG-DTG-DSC and XRD; meanwhile, a model for the reduction mechanism was proposed, with a three-stage reduction process identified. Results indicated that manganese oxide (MnO) powder can be efficiently prepared, and the reduction ratio presented positive relationships with reduction temperature and heating time, obtaining with a high reduction ratio value of 94.4% achieved at 600 °C within a duration time of 40 min. XRD analysis confirmed that the phase transformation during the reduction process followed the conversion sequence as MnO2→Mn2O3→Mn3O4→MnO, and the iron oxides was almost converted to Fe3O4. It was proved that low-grade pyrolusite can be reduced effectively and efficiently to manganese oxide at lower temperature and shorter duration time by microwave heating.