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Synthesis and Characterization of a Temperature-Sensitive Microcapsule Gelling Agent for High-Temperature Acid Release

Yunfeng Liu, Lang Zhou, Xiaochun Wan, Yongfan Tang, Qiang Liu, Wei Li, Jianbo Liao

2024ACS Omega74 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Deep, high-temperature carbonate reservoirs, represented by the Chuanzhong-Gaomo Block and the Penglai Gas Field, have become important supports for increased storage and production in Sichuan Basin. However, acidization in high-temperature to ultrahigh-temperature reservoirs faces several technical challenges, such as fast acid-rock reaction rates, limited acid corrosion distances, and high risks of tubular corrosion. In this study, a novel high-temperature-resistant microencapsulated gelling agent GLE-3 was prepared using N -isopropylacrylamide (NIPAM) as the wall material, acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic acid (AMPS), and N -vinylcaprolactam (NVCL) as the core materials, and N, N ′-methylenebis(acrylamide) (MBA) as the cross-linking agent through inverse emulsion polymerization. GLE-3 was structurally characterized using infrared spectroscopy, transmission electron microscopy, and particle size analysis, and its properties were evaluated. The results showed that GLE-3 exhibited uniform particle size distribution ranging from 10 to 100 μm. Under high-temperature conditions of 180 °C and a shear rate of 170 s –1, the viscosity of the gel acid solution remained above 27.8 mPa·s, with a viscosity retention rate of 63.76%. Compared to GLE-1 (uncapsulated), GLE-3 demonstrated improved thermal stability and shear stability after microencapsulation. After 60 min of shearing at 180 °C and shear rate of 170 s –1, the viscosity retention rate was 88.99%. Furthermore, under 180 °C conditions, GLE-3 exhibited good high-temperature slow-release performance compared to GLE-1, which unencapsulated with the same raw materials. By increasing the viscosity of the gel acid, delaying the acid-rock reaction rate, and providing high-temperature slow-release effects, the high-temperature resistance of the acid system was enhanced, ultimately achieving deep acidization in high-temperature reservoirs.

Topics & Concepts

CorrosionCarbonateChemical engineeringMaterials scienceCharacterization (materials science)High-temperature corrosionNanotechnologyChemistryMetallurgyEngineeringEnhanced Oil Recovery TechniquesCalcium Carbonate Crystallization and InhibitionMetal-Organic Frameworks: Synthesis and Applications
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