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Gearbox Fault Diagnosis Using Multiscale Sparse Frequency-Frequency Distributions

Luke Zhang, Yi Li, Lincheng Dong, Xiaoqing Yang, Xiaoxi Ding, Qiang Zeng, Liming Wang, Yimin Shao

2021IEEE Access24 citationsDOIOpen Access PDF

Abstract

Gear fault related information is distributed over a broad frequency band, indicating a complex modulation mechanism. It is difficult to detect early-stage gear faults accurately by detecting fault frequencies in a limited frequency band. This paper proposes a novel method for achieving fault frequency detection more effectively. A short-frequency Fourier transform with a series of frequency-window functions is initially used to obtain the overall frequency information of a vibration signal. Subsequently, based on sparse decomposition and orthogonal matching pursuit, harmonic atoms are applied to refine modulation components from multiscale pseudo mono-components. A multiscale-sparse frequency-frequency distribution is eventually applied to augment existing fault-related harmonic components. In addition, a synthesized sparse spectrum is acquired by determining the frequency-frequency ridge from the multiscale sparse frequency-frequency distribution. Compared with empirical-mode-decomposition and fast-kurtogram analyses, the effectiveness and superiority of the proposed method for gear fault detection have been verified via experiments.

Topics & Concepts

Time–frequency analysisComputer scienceHilbert–Huang transformFrequency modulationMatching pursuitFrequency bandFault (geology)HarmonicFault detection and isolationInstantaneous phaseSIGNAL (programming language)Modulation (music)Window functionPattern recognition (psychology)AlgorithmElectronic engineeringArtificial intelligenceAcousticsRadio frequencyTelecommunicationsSpectral densityCompressed sensingEngineeringPhysicsComputer visionFilter (signal processing)ActuatorBandwidth (computing)Programming languageGeologySeismologyMachine Fault Diagnosis TechniquesGear and Bearing Dynamics AnalysisAdvanced machining processes and optimization