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Selective and Stable Ethanol Synthesis via Electrochemical CO<sub>2</sub> Reduction in a Solid Electrolyte Reactor

Tae‐Ung Wi, Zachary Levell, Shaoyun Hao, Ahmad Elgazzar, Peng Zhu, Yuge Feng, Feng-Yang Chen, Wei Ping Lam, Mohsen Shakouri, Yuanyue Liu, Haotian Wang

2025ACS Energy Letters18 citationsDOIOpen Access PDF

Abstract

Electrochemical CO 2 reduction to ethanol faces challenges such as low selectivity, a product mixture with liquid electrolyte, and poor catalyst/reactor stability. Here, we developed a grain-rich zinc-doped Cu 2 O precatalyst that presented a high ethanol Faradaic efficiency of over 40% under a current density of 350 mA·cm –2 . Our density functional theory (DFT) simulation suggested that Zn atoms inside the structure have a greater carbophilicity than the Cu atoms to help facilitate *CHCHO formation, a key reaction intermediate toward ethanol instead of other C 2 products. A high Faradaic efficiency ratio between ethanol and ethylene (FE EtOH /FE C2H4 ) reached 2.34 in the zinc-doped Cu 2 O precatalyst, representing an over 4-fold improvement compared to bare Cu 2 O precatalyst. By integrating this Cu-based catalyst into a porous solid electrolyte (PSE) reactor with a salt-managing design, we achieved stable ethanol production for over 180 h under a current density of 250 mA·cm –2 while maintaining ethanol selectivity at ∼30%.

Topics & Concepts

ElectrolyteFaraday efficiencyElectrochemistrySelectivityCatalysisEthanolZincChemistryInorganic chemistryEthyleneSupporting electrolyteCurrent densityChemical engineeringMaterials scienceElectrodeOrganic chemistryPhysical chemistryEngineeringPhysicsQuantum mechanicsCO2 Reduction Techniques and CatalystsCarbon dioxide utilization in catalysisIonic liquids properties and applications
Selective and Stable Ethanol Synthesis via Electrochemical CO<sub>2</sub> Reduction in a Solid Electrolyte Reactor | Litcius