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Fault Detection and Identification of Blast Furnace Ironmaking Process Using the Gated Recurrent Unit Network

Hang Ouyang, Jiusun Zeng, Yifan Li, Shihua Luo

2020Processes32 citationsDOIOpen Access PDF

Abstract

It is of critical importance to keep a steady operation in the blast furnace to facilitate the production of high quality hot metal. In order to monitor the state of blast furnace, this article proposes a fault detection and identification method based on the multidimensional Gated Recurrent Unit (GRU) network, which is a kind of recurrent neural network and is highly effective in handling process dynamics. Comparing to conventional recurrent neural networks, GRU has a simpler structure and involves fewer parameters. In fault detection, a moving window approach is applied and a GRU model is constructed for each process variable to generate a series of residuals, which is further monitored using the support vector data description (SVDD) method. Once a fault is detected, fault identification is performed using the contribution analysis. Application to a real blast furnace fault shows that the proposed method is effective.

Topics & Concepts

Blast furnaceFault detection and isolationProcess (computing)Artificial neural networkFault (geology)Identification (biology)Support vector machineEngineeringComputer scienceArtificial intelligenceChemistryActuatorOperating systemBotanySeismologyBiologyOrganic chemistryGeologyFault Detection and Control SystemsIron and Steelmaking ProcessesMineral Processing and Grinding
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