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Optimization of Dual-Organic Rankine Cycle for LNG wide temperature range cold energy utilization based on Genetic Algorithm

Yin Zhang⋆, Rongsheng Lin, Fei Wang, Bohong Wang, Yu Zhuang, Peng Yen Liew, Hengcong Tao, Yamin Yan, Limei Gai

2025Energy6 citationsDOIOpen Access PDF

Abstract

Liquefied Natural Gas (LNG) cold energy power generation systems currently suffer from low efficiency. To tackle this issue, this study proposes a Genetic Algorithm (GA)-based collaborative optimization theory and method for the Dual-Organic Rankine Cycle (DORC). The core objectives are to realize stepped temperature utilization across different segments and to expand the temperature range for cold energy recovery. A dynamic simulation and optimization model coupled with MATLAB-HYSYS was established, and Working Fluid (WF) was selected with the maximum power generation as the core objective. In this study, ethylene-propane was selected as the dual-cycle WF from six alternative WF. The key decision variables were selected based on the core operating parameters of the DORC, and global optimization was performed using the GA. The results indicate that the changes in the temperature of LNG in the first-stage cycle (T LNG1 ) and the temperature in the second-stage cycle (T LNG2 ) dominate the impact on the power generation performance of DORC. After optimization, the total power generation of the system increased from 2087.15 kW to 3293.78 kW, resulting in a 57.81 % improvement in power generation efficiency. This research provides an effective solution for efficient LNG cold energy recovery over a wide temperature range. It is of great significance for energy conservation and emission reduction in such utilization. It also contributes to promoting the development of low-carbon energy systems and advancing green and sustainable development.

Topics & Concepts

Degree RankineLiquefied natural gasOrganic Rankine cycleProcess engineeringElectricity generationRankine cycleEnergy recoveryCold start (automotive)EngineeringRange (aeronautics)Power (physics)Working fluidGenetic algorithmEnergy conservationEnvironmental scienceEfficient energy useEnergy (signal processing)Reduction (mathematics)Automotive engineeringWaste heatWaste managementNuclear engineeringEnergy managementMechanical engineeringDistributed generationEnergy storageElectric power systemMulti-objective optimizationWaste heat recovery unitCore (optical fiber)Energy consumptionThermodynamic and Exergetic Analyses of Power and Cooling SystemsIntegrated Energy Systems OptimizationSolar Thermal and Photovoltaic Systems
Optimization of Dual-Organic Rankine Cycle for LNG wide temperature range cold energy utilization based on Genetic Algorithm | Litcius