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Preparation of polyamide 12 powder for additive manufacturing applications via thermally induced phase separation

Dandan Su, Jingkui Yang, Shan Liu, Lulu Ren, Shuhao Qin

2022e-Polymers20 citationsDOIOpen Access PDF

Abstract

Abstract Spherical polyamide 12 (PA12) powder for selective laser sintering (SLS) was prepared by thermally induced phase separation (TIPS) method. It was authenticated that the mixed solvent can regulate the liquid–liquid phase separation (LLPS) process by changing the ratio of diluent to non-diluent. The polymer droplets mainly coalesced in the solution, and then the crystal nucleus of PA12 was formed in the droplets. Finally, high crystallinity PA12 powder was precipitated. The morphology, particle size distribution, thermal properties, the change of crystal structure, and powder spreading performances of the obtained powder were characterized. The powder had a narrow particle size distribution, an average particle size of 55.2 μm, and a broad sintering window of 29°C. The results exhibited that the powders prepared by TIPS had excellent sintering properties, and TIPS method provided more choices for SLS technology.

Topics & Concepts

Materials scienceCrystallinityDiluentParticle sizePolyamideSinteringChemical engineeringParticle (ecology)Selective laser sinteringPhase (matter)Particle-size distributionPolymerSolventMorphology (biology)Crystal (programming language)Composite materialNuclear chemistryOrganic chemistryChemistryGeologyComputer scienceGeneticsOceanographyBiologyEngineeringProgramming languageAdditive Manufacturing and 3D Printing TechnologiesPickering emulsions and particle stabilizationNanomaterials and Printing Technologies