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Recycled Plastics in Asphalt Mixtures: A Systematic Review of Mechanical Performance, Environmental Impact and Practical Implementation

Julio Calderón-Ramírez, David Sepúlveda-Valdez, Leonel García, Marcelo A. Lomelí, Carlos Salazar‐Briones, Marco Montoya-Alcaraz

2025Applied Sciences7 citationsDOIOpen Access PDF

Abstract

The growing environmental impact of plastic waste and the high energy consumption in traditional asphalt production have driven the search for more sustainable alternatives in road construction. This systematic review evaluates the incorporation of recycled plastics into Hot Mix Asphalt (HMA) and Warm Mix Asphalt (WMA), focusing on their effects on mechanical performance and environmental outcomes. Using the Preferred Reporting Items for Systematic Reviews and Meta-Analyses extension for Scoping Reviews (PRISMA/ScR) methodology, 39 studies published between 2012 and 2023 were analyzed to compare plastic types, incorporation methods (dry, wet, and pyrolysis), and dosage levels. Results show that plastics such as Polyethylene Terephthalate (PET), Low-Density Polyethylene (LDPE), and Polypropylene (PP) can improve stiffness, rutting resistance, and fatigue life. WMA technologies, while less commonly applied, offer significant environmental advantages by reducing greenhouse gas emissions and energy consumption. The review highlights the critical role of plastic type, blending method, and local conditions in optimizing performance. Overall, integrating recycled plastics into asphalt mixtures presents a promising pathway toward more durable and sustainable pavement infrastructure.

Topics & Concepts

AsphaltLife-cycle assessmentRutWaste managementEnvironmental scienceEnvironmental impact assessmentGreenhouse gasEnergy consumptionPlastic wastePolyethylene terephthalateAsphalt pavementPolyethyleneSustainabilityCompatibility (geochemistry)PolypropyleneSustainable developmentDurabilityForensic engineeringMaterials scienceRoad constructionEngineeringEfficient energy useMunicipal solid wasteGlobal-warming potentialEnergy conservationAsphalt Pavement Performance EvaluationInnovative concrete reinforcement materialsInfrastructure Maintenance and Monitoring
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