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Anomalous high strain rate compressive behavior of additively manufactured copper micropillars

Rajaprakash Ramachandramoorthy, Szilvia Kalácska, Gabriel Poras, Jakob Schwiedrzik, Thomas Edward James Edwards, Xavier Maeder, Thibaut Merle, Giorgio Ercolano, Wabe W. Koelmans, Johann Michler

2022Applied Materials Today22 citationsDOIOpen Access PDF

Abstract

Microscale dynamic testing is vital to the understanding of material behavior at application relevant strain rates. However, despite two decades of intense micromechanics research, the testing of microscale metals has been largely limited to quasi-static strain rates. Here we report the dynamic compression testing of pristine 3D printed copper micropillars at strain rates from ∼0.001 s−1 to ∼500 s−1. It was identified that microcrystalline copper micropillars deform in a single-shear like manner exhibiting a weak strain rate dependence at all strain rates. Ultrafine grained (UFG) copper micropillars, however, deform homogenously via barreling and show strong rate-dependence and small activation volumes at strain rates up to ∼0.1 s−1, suggesting dislocation nucleation as the deformation mechanism. At higher strain rates, yield stress saturates remarkably, resulting in a decrease of strain rate sensitivity by two orders of magnitude and a four-fold increase in activation volume, implying a transition in deformation mechanism to collective dislocation nucleation.

Topics & Concepts

Materials scienceMicromechanicsMicroscale chemistryStrain rateNucleationCopperDislocationComposite materialStrain (injury)Deformation mechanismDeformation (meteorology)Compression (physics)MetallurgyMicrostructureComposite numberThermodynamicsPhysicsMedicineInternal medicineMathematicsMathematics educationMicrostructure and mechanical propertiesAdvanced materials and compositesDiamond and Carbon-based Materials Research
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