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Short-Range Ordered Porous Carbon Derived from Confined-Region Activation Strategy Exhibits Excellent High-Loading Performance in Supercapacitors

Kai Zhao, Dong Sun, Yankun Sun, Zhuang Ma, Zechen Li, Fangzhi Zheng, Qi Zhang, Yang Yin, Changbo Lu, Xinlong Ma, Chunming Xu, Zhihua Xiao

2024ACS Sustainable Chemistry & Engineering11 citationsDOI

Abstract

Constructing high-loading (>10 mg/cm 2 ) carbon-based electrode materials is an effective way to simultaneously boost the gravimetric/volumetric energy density and power density of capacitors. However, porous carbon materials usually have high defect structures, low compaction density, and low graphitization degree, which severely hinder their electron/ion transport rates at high mass loading, thereby deteriorating the electrochemical performance. Thus, we first propose to construct short-range ordered porous carbon materials with high compaction density to enhance the detailed electrochemical performance without affecting the electron/ion transport rates. Herein, S, N codoped porous carbon (3SN-NAC-800) with a large specific surface area, high compaction density, and abundant short-range ordered structures was prepared by the confined-region activation method, in which needle coke was used as precursor, thiourea as the dopant, and KOH as the activator under 10 MPa pressure. The 3SN-NAC-800 electrode with 4 mg/cm 2 exhibits high capacities of 267.2 and 229.7 F/g under 2 and 50 A/g, respectively, and 92.9% capacitance retention for 20,000 cycles. When the mass loading was increased to 8, 12, and 14 mg/cm 2, it still exhibited high capacities of 260.4, 257.5, and 250.4 F/g at 2 A/g, respectively. Besides, the electrode with 12 mg/cm 2 shows high gravimetric and areal capacitance values of 197.3 F/g and 2367.12 mF/cm 2 at 40 A/g, respectively, as well as 90.98% capacity retention for 20,000 cycles, showing excellent rate capability and cycling stability. Furthermore, it exhibits a maximum energy density of 0.11 mWh/cm 2 at 2.97 mW/cm 2, and a maximum power density of 87.6 mW/cm 2 at 0.044 mWh/cm 2 . This work demonstrates an efficient strategy to prepare short-range ordered porous carbon materials for high-mass-loading capacitors.

Topics & Concepts

Materials scienceGravimetric analysisSupercapacitorCapacitanceCompactionPorosityElectrochemistryChemical engineeringCarbon fibersElectrodeComposite materialChemistryPhysical chemistryEngineeringOrganic chemistryComposite numberSupercapacitor Materials and FabricationAdvanced battery technologies researchAdvancements in Battery Materials