3D Printing of Continuous Basalt Fiber-Reinforced Composites: Characterization of the In-Plane Mechanical Properties and Anisotropy Evaluation
Marco Zanelli, Giulia Ronconi, Nicola Pritoni, Andrea D’Iorio, Monica Bertoldo, Valentina Mazzanti, Francesco Mollica
Abstract
Usage of continuous fibers as a reinforcement would definitely increase the mechanical properties of 3D-printed materials. The result is a continuous fiber-reinforced composite obtained by additive manufacturing that is not limited to prototyping or non-structural applications. Among the available continuous reinforcing fibers, basalt has not been extensively studied in 3D printing. This material is attractive due to its natural origin, good mechanical properties, impact strength, and high chemical and thermal resistance. In this work, a continuous basalt fiber co-extruded composite obtained by fused filament fabrication was characterized both thermally and mechanically, concerning the in-plane tensile properties. The degree of anisotropy of the material was also assessed, both qualitatively and quantitatively. The 3D-printed composite showed longitudinal properties, which were 15 times higher than the pure matrix, thus meeting structural requirements. On the other hand, transverse and shear properties were much lower than longitudinal ones, thus leading to a strongly anisotropic material. This was also confirmed by the anisotropy evaluation that was performed numerically and graphically using an innovative approach. This behavior affects the design of 3D-printed parts; thus, an optimized continuous fiber deposition is necessary for structural applications.