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Brass Phase Determining Selectivity in Urea Electrosynthesis from CO<sub>2</sub> and Nitrate

Shengliang Zhai, Zheng Peng, Xiaokang Chen, Yi Tan, Yifan Huang, Zhi Liu, Wei Deng, Hao Wu

2025ACS Catalysis27 citationsDOI

Abstract

Urea synthesis using CO 2 and nitrate (NO 3 – ) co-electrolysis represents an alternative to the traditional thermochemical Bosch–Meiser protocol, although the yield rate remains low. The design of a bicomponent catalyst should prioritize because intermediates engaged in co-electrolysis are energetically favorable on distinct segments. Investigations into the component configuration at the atomic level are still lacking. Given the differences in activation kinetics and stoichiometry of CO 2 and NO 3 – needed for urea synthesis, we use two-phase CuZn alloys (known as brass) with varying atomic ratios and configurations to demonstrate the role of phase engineering in determining the urea selectivity via CO 2 and NO 3 – co-electrolysis. α-phase brass with an unbalanced CuZn atomic ratio and disordered atomic arrangement exhibits favored electronic structures with modest *NO 2 adsorption and facilitated *CO 2 activation, leading to efficient C–N coupling to form key *CO 2 NO 2 intermediates. In contrast, ordered intermetallic β-CuZn shows excessive *NO 2 adsorption, resulting in a further reduction. Accordingly, α-CuZn exhibits a high Faradaic efficiency of 28.7% and yield rate of 60.0 mmol h –1 g –1 in flow cells, outperforming that of β-CuZn. This study highlights the relevance of atomic scale and arrangement in co-electrolysis, which involves the coupling of distinct reaction kinetics and requires varied stoichiometry.

Topics & Concepts

ElectrosynthesisSelectivityNitrateCatalysisUreaInorganic chemistryPhase (matter)BrassChemistryElectrocatalystElectrochemistryMaterials scienceElectrodeOrganic chemistryCopperPhysical chemistryAmmonia Synthesis and Nitrogen ReductionCatalytic Processes in Materials ScienceHydrogen Storage and Materials
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