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Analysis of the Usability of Iron Ore Ultra-Fines for Hydrogen-Based Fluidized Bed Direct Reduction—A Review

Thomas Wolfinger, Daniel Spreitzer, Johannes Schenk

2022Materials31 citationsDOIOpen Access PDF

Abstract

emissions and energy consumption for the iron and steel industry. In addition, low operational and capital expenditures and a high oxide yield because of the direct use of ultra-fines can be highlighted. The classification of powders for a fluidized bed are reviewed. Fluid dynamics, such as minimum fluidization velocity, entrainment velocity and fluidized state diagrams are summarized and discussed regarding the processing of iron ore ultra-fines in a fluidized bed. The influence of the reduction process, especially the agglomeration phenomenon sticking, is evaluated. Thus, the sticking determining factors and the solutions to avoid sticking are reviewed and discussed. The essential theoretical considerations and process-relevant issues are provided for the usability of iron ore ultra-fines for hydrogen-based fluidized bed direct reduction.

Topics & Concepts

FluidizationFluidized bedMaterials scienceIron oreHydrogenEconomies of agglomerationMetallurgyUsabilityIron oxideReduction (mathematics)Process engineeringWaste managementEngineeringChemical engineeringChemistryComputer scienceHuman–computer interactionOrganic chemistryGeometryMathematicsIron and Steelmaking ProcessesMinerals Flotation and Separation TechniquesMineral Processing and Grinding
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