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Self-assembled polymeric nanosheet-anchored nanofiber membrane for emulsion separation

He Li, Keyi Che, Fei Yin, Jingfang Liu, Pan Jiang, Liu Liu, Zhaoling Li, Bin Ding, Jianyong Yu, Shichao Zhang

2025Nature Communications14 citationsDOIOpen Access PDF

Abstract

High-performance water-oil separation materials are essential to reduce environmental pollution and improve resource utilization towards achieving carbon neutrality; however, most present separation materials are limited by the monotonous pore structure and uncontrollable interface, resulting in low separation efficiency and flux. Here, we develop a facile electrohydrodynamic strategy, based on the electrospray-sheeting technique, to create self-assembled polymeric nanosheet-anchored nanofiber membranes, for high-performance emulsion separation. By manipulating relative humidity to fabricate stem-like nanofibers and regulating their topological structure to control the resulting microelectric field, polymer-charged droplets are induced to deform and then innovatively assemble into leaf-like nanosheets anchored on the nanofibers, thereby constructing the membrane with hierarchical stem-leaf-like nanoarchitecture. The nanoarchitecture with superwettable pore channels enables the obtained membrane to simultaneously achieve striking separation efficiency (>99.32%) and flux (up to 4179 L m−2 h−1) for water-in-oil emulsions, all attributed to its supercapillary and demulsification-interception effects. This work may provide a distinctive platform for the development of advanced nanomaterials for filtration and purification. It is challenging to design membranes for oil-water separations due to unfavorable pore structures. Here, the authors use an electrohydrodynamic strategy, designing a membrane with a stem-leaf architecture to separate oil-water emulsions.

Topics & Concepts

NanofiberMaterials scienceFiltration (mathematics)MembraneNanomaterialsEmulsionNanotechnologyChemical engineeringSeparation (statistics)ElectrospinningWork (physics)Carbon nanofiberEnvironmental pollutionCarbon fibersFlux (metallurgy)Mesoporous materialNanoengineeringSurface Modification and SuperhydrophobicityElectrospun Nanofibers in Biomedical ApplicationsElectrohydrodynamics and Fluid Dynamics
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