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Digital Twin-Based Automated Guided Vehicle Scheduling: A Solution for Its Charging Problems

Wenjie Han, Jun Xu, Zheng Sun, Bin Liu, Kemu Zhang, Zhaohui Zhang, Xuesong Mei

2022Applied Sciences31 citationsDOIOpen Access PDF

Abstract

Due to poor predictability of resources and difficulty in perception of task execution status, traditional Automatic Guide Vehicle (AGV) scheduling systems need a lot of extra time in the charging process. To solve this problem, a digital twin-based dynamic AGV scheduling (DTDAS) method is proposed, including four functions, namely the knowledge support system, the scheduling model, the scheduling optimization, and the scheduling simulation. With the features of virtual reality data interaction, symbiosis, and fusion from the digital twin technology, the proposed DTDAS method can solve the AGV charging problem in the AGV scheduling system, effectively improving the operating efficiency of the workshop. An AGV scheduling process in a discrete manufacturing workshop is taken as a case study to verify the effectiveness of the proposed method. The results show that, compared with the traditional AGV scheduling method, the DTDAS method proposed in this article can reduce makespan 10.7% and reduce energy consumption by 1.32%.

Topics & Concepts

Dynamic priority schedulingComputer scienceTwo-level schedulingFair-share schedulingRate-monotonic schedulingScheduling (production processes)Automated guided vehicleJob shop schedulingPredictabilityRound-robin schedulingDistributed computingReal-time computingEngineeringEmbedded systemArtificial intelligenceComputer networkOperations managementQuality of serviceQuantum mechanicsPhysicsRouting (electronic design automation)Digital Transformation in IndustryAdvanced Manufacturing and Logistics OptimizationAssembly Line Balancing Optimization