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Pharmaceutical Packaging Materials and Medication Safety: A Mini-Review

Yaokang Lv, Na Liu, Chao Chen, Zhiwei Cai, Jiawen Li

2025Safety11 citationsDOIOpen Access PDF

Abstract

Pharmaceutical packaging materials play a crucial role in ensuring the safety and efficacy of medications. This mini-review examines the properties of common packaging materials (glass, plastics, metals, and rubber) and their implications for drug safety. By analyzing 127 research articles from PubMed, Web of Science, and CNKI databases (2000–2025), we also discuss recent regulatory updates in China and highlight emerging technologies, including nanomaterials, sustainable packaging solutions, and intelligent packaging systems that present new opportunities for the pharmaceutical industry. Key findings include the following: (1) The physicochemical properties of packaging materials and potential microbial contamination risks during production significantly impact drug quality and safety, underscoring the need for enhanced research and regulatory oversight. (2) Each material exhibits distinct advantages and limitations: glass demonstrates superior chemical stability but may leach ions; plastics offer versatility but risk plasticizer migration; metals provide exceptional strength yet have limited applications; rubber ensures effective sealing but may release additives compromising drug quality. (3) The pharmaceutical packaging sector is evolving toward intelligent systems and sustainable solutions to address contemporary healthcare challenges. This review can aid pharmaceutical companies in selecting drug packaging and guide manufacturers in developing innovative packaging solutions.

Topics & Concepts

Risk analysis (engineering)BusinessQuality (philosophy)Manufacturing engineeringPharmaceutical industryBiochemical engineeringPlastic packagingPharmaceutical manufacturingConstruction engineeringActive packagingPharmaceutical drugFood packagingDrug packagingEngineeringEmerging technologiesHazardous wasteSustainable growth rateSustainable developmentForensic engineeringHealth careSustainable productionSupply chainPackaging and labelingDrugPharmaceutical technologySustainable transportPlant-Derived Bioactive CompoundsEffects and risks of endocrine disrupting chemicalsDrug Solubulity and Delivery Systems
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