Fabrication of dense C <sub>f</sub> /SiC ceramic matrix composites using 3D printing and PIP with short carbon fibre as a toughening material
Kun Zhang, Yongtao Chen, Ling Weng, Su Cheng, Siwen Yu, Tao Zeng
Abstract
To achieve weight reduction, toughness enhancement, and the fabrication of complex structures in SiC composites, a combination of SLS and PIP processes was used. Silicon carbide powder served as the matrix material, while short carbon fibres were used for toughening, resulting in dense Cf/SiC ceramic matrix composites. The effects of varying carbon fibre sizes and contents on the microstructure and mechanical properties of Cf/SiC composites were examined. Results indicated that adding 8% carbon fibre increased the fracture toughness of Cf/SiC composites by 33.33%. Further increases in carbon fibre content showed minimal effects on fracture toughness. Based on experimental results and finite element simulations, toughening mechanisms, including fibre pull-out, fibre debonding, and crack deflection, were further elucidated. Consequently, Cf/SiC composites with complex structures, such as turbine specimens and lattice structures, were successfully fabricated.